Laser

Image Import & Raster Processor

Import images, threshold, dither, scale, and generate raster engrave paths.

20 min readrasterimage

Kerfio Laser Image Import, Image Optimization, Engraving, Cutting, and G-code Generation Specification

Purpose

This document defines a complete Laser Image Import and Laser Image Processor module for Kerfio.

The goal is to make Kerfio Laser capable of importing images in different formats, transforming those images into laser-ready engraving or cutting jobs, generating proper G-code, and giving the user a very interactive and easy workflow similar to professional laser software.

Kerfio should include all important workflows that users expect from LaserGRBL-style image import and should extend them with a more modern, interactive, visual, and guided experience.

The module should support:

  • Importing raster images
  • Importing vector images
  • Image correction and cleanup
  • Preparing images for engraving
  • Preparing images for cutting
  • Raster line-by-line engraving
  • Grayscale engraving
  • 1-bit black and white engraving
  • Dithering engraving
  • Vectorization / tracing
  • Centerline tracing
  • Outline tracing
  • Cut-path creation
  • Layer and color-based laser settings
  • G-code generation
  • Job preview
  • Machine send/export

The user should feel that Kerfio can take almost any image and guide them step by step to a good laser result.


Product Name

Recommended module name:

Kerfio Laser Image Processor

Alternative UI names:

  • Image to Laser
  • Laser Image Wizard
  • Raster Engraving Studio
  • Image Engraving Tool
  • Image to G-code
  • Image to Cut Path

Recommended final name inside the app:

Laser Image Processor


Core Product Principle

Kerfio Laser should not only load an image. It should help the user convert that image into the correct laser job.

The main idea:

text
Import image
→ Clean and optimize image
→ Choose job type
→ Preview laser result
→ Generate laser-ready G-code
→ Send or export

The user should not need to understand every technical detail first. Kerfio should provide simple guided modes but also advanced controls for professional users.


Main User Workflows

Kerfio should support five primary workflows:

Photo Engraving Workflow

Used for:

  • Portraits
  • Photos
  • Wood engraving
  • Leather engraving
  • Tile engraving
  • Anodized metal marking

Workflow:

text
Import photo
→ Crop/resize
→ Convert to grayscale
→ Adjust brightness/contrast/gamma
→ Choose grayscale or dithering
→ Set material profile
→ Preview burn result
→ Generate raster G-code

Logo Engraving Workflow

Used for:

  • Company logos
  • Icons
  • Simple black/white graphics
  • Text marks
  • Product branding

Workflow:

text
Import logo
→ Remove background
→ Threshold to black/white
→ Clean noise
→ Choose fill engraving or vector trace
→ Set speed/power
→ Generate G-code

Cut Path From Image Workflow

Used for:

  • Cutting shapes from bitmap drawings
  • Stickers
  • Labels
  • Acrylic outlines
  • Wooden cutouts

Workflow:

text
Import image
→ Convert to black/white
→ Trace outline
→ Smooth path
→ Apply kerf offset if needed
→ Assign cut layer
→ Generate vector cut G-code

Line Art / Drawing Workflow

Used for:

  • Hand drawings
  • Pencil sketches
  • Technical sketches
  • Signatures
  • Simple artwork

Workflow:

text
Import drawing
→ Increase contrast
→ Remove noise
→ Edge detect or centerline trace
→ Convert to vector paths
→ Assign score/engrave settings
→ Generate vector G-code

Mixed Engrave + Cut Workflow

Used for:

  • Image engraving with outside cut
  • Product tags
  • Badges
  • Panels
  • Nameplates

Workflow:

text
Import image
→ Prepare raster engraving
→ Detect or draw cut outline
→ Assign engraving layer
→ Assign cutting layer
→ Preview layer order
→ Generate combined G-code

Supported Import Formats

Raster Image Formats

Kerfio Laser should support:

  • .png
  • .jpg
  • .jpeg
  • .bmp
  • .gif
  • .webp
  • .tif
  • .tiff

GIF Handling

For .gif, Kerfio should support at least:

  • Import first frame
  • Show frame selector later
  • Convert selected frame to static image

Animated laser engraving is not needed for MVP.

Vector Formats

Kerfio Laser should support:

  • .svg
  • .dxf
  • .pdf vector import later
  • .eps optional later

G-code and Laser Job Formats

Kerfio should load and export:

  • .gcode
  • .nc
  • .tap
  • .ngc
  • .txt if it contains G-code
  • .kerfio-laser
  • .kerfio-job

Kerfio Internal Laser Project Format

Recommended internal file:

text
.kerfio-laser

This should be a project container, not just one flat file.

Example structure:

text
project.kerfio-laser
  /project.json
  /assets/original-image.png
  /assets/processed-image.png
  /assets/vector-trace.svg
  /toolpaths/engrave.gcode
  /toolpaths/cut.gcode
  /profiles/machine.json
  /profiles/material.json
  /preview/bed-preview.png
  /logs/generation-log.txt

This allows the user to reopen the project later and continue editing.


Image Import Dialog Structure

Kerfio should provide a modern image import wizard.

Recommended wizard steps:

text
Step 1: Import Image
Step 2: Set Physical Size and Position
Step 3: Clean and Optimize Image
Step 4: Choose Laser Mode
Step 5: Choose Material and Settings
Step 6: Preview Result
Step 7: Generate G-code / Send to Machine

The user should also be able to switch to advanced mode.


Image Placement and Physical Size

A laser job must map pixels to real machine dimensions.

Kerfio should allow:

  • Set width in mm
  • Set height in mm
  • Lock aspect ratio
  • Set DPI
  • Set line interval
  • Set mm per pixel
  • Move on bed
  • Center on bed
  • Align left/right/top/bottom
  • Rotate
  • Flip horizontal
  • Flip vertical
  • Crop
  • Fit to work area

Pixel-to-Machine Mapping

Example:

text
Image size: 1000 × 1000 px
Physical size: 100 × 100 mm
Resolution: 10 px/mm
Line interval: 0.1 mm
Equivalent DPI: 254

Kerfio should display this clearly to the user.

Bed Preview

The image must appear on a virtual laser bed.

Preview should show:

  • Machine bed size
  • Work origin
  • Image position
  • Image size
  • Job bounding box
  • Safe margin
  • Travel path area
  • Warning if outside machine area

Image Optimization Tool

Kerfio should include a dedicated tool called:

Laser Image Optimizer

This tool prepares imported images for engraving or cutting.

The user should be able to quickly convert a bad image into a good laser-ready image.


Basic Image Correction

Required tools:

  • Brightness
  • Contrast
  • Gamma
  • Exposure
  • Saturation
  • Convert to grayscale
  • Invert image
  • Sharpen
  • Blur
  • Crop
  • Resize
  • Rotate
  • Flip

Advanced Image Cleanup

Recommended tools:

  • Auto contrast
  • Histogram levels
  • Black point adjustment
  • White point adjustment
  • Curves
  • Noise reduction
  • Despeckle
  • Remove small dots
  • Smooth edges
  • Remove background
  • Replace transparent background
  • Convert transparent areas to white
  • Convert transparent areas to ignore/cutout

Laser-Specific Optimization

Laser-specific image tools:

  • Material response curve
  • Burn compensation
  • Power curve preview
  • Dot correction
  • Minimum burn threshold
  • Maximum burn threshold
  • Highlight protection
  • Shadow boost
  • Edge enhancement
  • Dither preview
  • Engraving simulation preview

One-Click Presets

Kerfio should include one-click presets:

  • Photo on wood
  • Photo on leather
  • Logo on wood
  • Logo on acrylic
  • Black/white stamp
  • QR code engraving
  • Cut outline from image
  • Line art engraving
  • Text/image label
  • Ceramic tile grayscale
  • Anodized aluminum mark

Each preset should automatically adjust:

  • Image mode
  • Contrast/gamma
  • Dithering or grayscale mode
  • Speed/power suggestion
  • Line interval
  • Output strategy

Laser Conversion Modes

Kerfio must support several conversion modes.


Line-to-Line Grayscale Engraving

This mode is similar to LaserGRBL line-to-line engraving.

The laser scans the image line by line. Pixel brightness controls laser power.

Use Case

Best for grayscale photos on materials that respond well to variable laser power.

Required Options

  • Direction: horizontal or vertical
  • Scan mode: unidirectional or bidirectional
  • Line interval
  • DPI
  • Minimum power
  • Maximum power
  • Feed rate/speed
  • Overscan
  • Gamma
  • Invert
  • Dynamic laser mode
  • Constant laser mode

G-code Behavior

For GRBL/FluidNC laser mode:

gcode
G21
G90
M4 S0
G0 X0 Y0
G1 X50 F3000 S700
G0 X0 Y0.1
G1 X50 F3000 S650
M5

Important:

  • S value controls laser power.
  • M4 dynamic power is preferred where supported.
  • M3 constant power may be used for some workflows.
  • M5 must turn laser off at the end.

1-bit Black and White Engraving

This mode converts image to pure black and white.

Use Case

Best for:

  • Logos
  • Icons
  • Text
  • QR codes
  • Stamps
  • Technical markings

Required Options

  • Threshold slider
  • Adaptive threshold
  • Invert black/white
  • Remove tiny pixels
  • Smooth result
  • Preview black/white map
  • Output as raster fill
  • Output as vector trace

Dithering Engraving

Dithering converts grayscale into dot patterns.

This is critical because many laser materials do not create true smooth grayscale. They may burn only as light/dark marks. Dithering simulates gray tones using small black dots.

Required Dithering Algorithms

Kerfio should support:

  • Floyd–Steinberg
  • Atkinson
  • Jarvis–Judice–Ninke
  • Stucki
  • Sierra
  • Burkes
  • Ordered dithering / Bayer matrix
  • Halftone dots

Required Options

  • Dithering method
  • Dot density
  • Dot size
  • Threshold strength
  • Invert
  • Preview at final physical size
  • Material preset
  • Line interval

Best Use Cases

  • Photo engraving on wood
  • Photo engraving on leather
  • Cardboard engraving
  • Paper engraving
  • Materials that do not respond linearly to laser power

Vectorization / Trace Mode

Vectorization converts raster image to vector paths.

This is essential for creating cut paths from logos, drawings, and black/white images.

Required Trace Types

  • Outline tracing
  • Centerline tracing
  • Edge tracing
  • Contour tracing
  • Black region tracing
  • External outline only
  • Internal holes detection

Required Options

  • Threshold
  • Turd size / small object removal
  • Smooth corners
  • Optimize path
  • Simplify path
  • Curve fitting
  • Keep holes
  • Remove holes
  • Join nearby paths
  • Close open paths
  • Minimum path length
  • Offset path
  • Kerf compensation
  • Potrace for bitmap-to-vector tracing
  • OpenCV for preprocessing
  • Scikit-image for contour extraction
  • Shapely for geometry operations
  • svgpathtools for SVG paths

Edge Engraving Mode

This mode extracts edges and engraves them.

Useful for:

  • Artistic drawings
  • Portrait line effects
  • Sketch-like engraving
  • Technical outlines

Algorithms:

  • Canny edge detection
  • Sobel
  • Laplacian

Options:

  • Edge strength
  • Edge thickness
  • Noise reduction
  • Smooth edge
  • Convert to raster or vector

Cut Outline Mode

This mode creates a cutting path from an imported image.

Use cases:

  • Cut around logo
  • Cut around photo label
  • Sticker-like cuts
  • Acrylic signs
  • Wooden tags

Options:

  • Detect outer boundary
  • Keep internal holes
  • Ignore internal holes
  • Offset outside
  • Offset inside
  • Kerf compensation
  • Smooth outline
  • Add tabs/bridges
  • Multiple passes
  • Cut order

Mixed Raster + Vector Mode

This mode combines engraving and cutting in one job.

Example:

text
Raster engrave photo
→ Vector cut outside border
→ Optional score text

Layer order example:

  1. Engrave image
  2. Score details
  3. Cut outline

This is important for real laser workflows.


LaserGRBL-Equivalent Feature Checklist

Kerfio should include equivalents for the important LaserGRBL image workflow features.

Image Import

Kerfio should support importing common picture formats and turning them into G-code without needing external software.

Required:

  • Open raster image
  • Show original preview
  • Show processed preview
  • Choose conversion mode
  • Generate G-code

Grayscale Conversion Parameters

Kerfio should support:

  • Simple average grayscale
  • Weighted average grayscale
  • Optical correction grayscale
  • Custom RGB channel weights

Custom RGB control is useful when a colored image needs specific channels emphasized or reduced.

Example:

text
Red weight: 40%
Green weight: 40%
Blue weight: 20%

Conversion Tools

Kerfio should include:

  • Line-to-line grayscale
  • 1-bit black/white dithering
  • Vectorization
  • Cut outline mode
  • Edge mode

Image Transform Tools

Kerfio should include:

  • Rotate
  • Crop
  • Flip
  • Resize
  • Position on bed

Target Image Size

Kerfio should support:

  • Physical width
  • Physical height
  • DPI
  • Line interval
  • Keep aspect ratio
  • Center on bed

Laser Options

Kerfio should support:

  • Speed
  • S-min
  • S-max
  • Power scale
  • M3/M4 mode
  • Multiple passes
  • Pass depth/Z optional
  • Air assist command
  • Overscan

G-code Preview

Kerfio should show:

  • Job preview
  • Toolpath preview
  • Estimated time
  • Bounding box
  • Layer order
  • Laser power preview

Machine Control

Kerfio Laser should include:

  • Connect/disconnect
  • Homing
  • Jogging
  • Frame job
  • Start
  • Pause/feed hold
  • Resume
  • Stop
  • Reset
  • Unlock alarm
  • Console
  • Error decoding
  • GRBL configuration import/export later

Interactive UX Design

The feature must be easy and interactive.

text
┌─────────────────────────────────────────────────────────────┐
│ Kerfio Laser Image Processor                                │
├──────────────┬───────────────────────────────┬──────────────┤
│ Import Panel │ Bed + Image Preview            │ Settings     │
│              │                               │ Mode         │
│ File         │ Original / Processed / Path    │ Material     │
│ Presets      │                               │ Power/Speed  │
│ Layers       │                               │ Preview      │
├──────────────┴───────────────────────────────┴──────────────┤
│ Optimize Image | Generate G-code | Frame | Send | Export      │
└─────────────────────────────────────────────────────────────┘

Preview Tabs

The preview area should have tabs:

  • Original Image
  • Optimized Image
  • Black/White Preview
  • Dither Preview
  • Vector Preview
  • Toolpath Preview
  • Burn Simulation
  • G-code Preview

Guided Simple Mode

Simple mode should ask:

text
What do you want to do?
[Engrave Photo]
[Engrave Logo]
[Cut Shape]
[Trace Drawing]
[Engrave + Cut]

Then Kerfio should suggest settings automatically.

Advanced Mode

Advanced mode should expose:

  • RGB grayscale weights
  • Dither algorithm
  • Threshold values
  • Power curve
  • Overscan
  • M3/M4
  • Path simplification
  • Kerf compensation
  • G-code header/footer

Laser Material Profiles

Kerfio should include material profiles.

Example materials:

  • Wood
  • Plywood
  • MDF
  • Leather
  • Paper
  • Cardboard
  • Acrylic
  • Black acrylic
  • Clear acrylic with coating
  • Anodized aluminum
  • Painted metal
  • Ceramic tile
  • Glass with coating
  • Rubber stamp material

Each profile should include:

  • Recommended mode
  • Speed
  • Power
  • Min power
  • Max power
  • Line interval
  • Passes
  • Air assist
  • Focus note
  • Warning note

Example:

json
{
  "id": "wood_photo_5w",
  "name": "Wood Photo Engraving - 5W Diode",
  "mode": "dithering",
  "speed_mm_min": 1800,
  "power_max": 700,
  "line_interval_mm": 0.1,
  "passes": 1,
  "air_assist": false,
  "notes": "Use test grid first. Adjust power based on wood color."
}

Machine Profiles

Each laser machine profile should include:

  • Machine name
  • Firmware type
  • Work area width
  • Work area height
  • Origin position
  • Homing supported
  • Max feed rate
  • Laser power scale
  • Supports M3
  • Supports M4
  • Supports S power modulation
  • Air assist command
  • Z axis available
  • Rotary axis available
  • Connection type
  • Baud rate

Example:

json
{
  "id": "generic_grbl_400x400",
  "name": "Generic GRBL Laser 400x400",
  "firmware": "grbl",
  "work_area_x": 400,
  "work_area_y": 400,
  "origin": "front_left",
  "power_scale": 1000,
  "supports_m3": true,
  "supports_m4": true,
  "supports_s_power": true,
  "baud_rate": 115200
}

Layer System

Kerfio should use layer-based laser control.

Each imported object can be assigned to a layer.

Each layer has:

  • Name
  • Color
  • Operation type
  • Speed
  • Power
  • Min power
  • Max power
  • Passes
  • Air assist
  • Order
  • Enabled/disabled
  • Visible/hidden

Operation types:

  • Raster engrave
  • Fill engrave
  • Line engrave
  • Score
  • Cut
  • Mark
  • Trace
  • Ignore

Color-Based Mapping

Kerfio should support mapping colors to laser operations.

Example:

text
Black = engrave
Red = cut
Blue = score
Green = mark

This is very important when importing SVG/DXF designs.


Image-to-Laser File Creation

Kerfio should create a proper laser job file from the imported image.

Internal Job Output

The internal job should include:

  • Source image
  • Processed image
  • Vector trace if any
  • Physical size
  • Position
  • Machine profile
  • Material profile
  • Layer settings
  • Processing mode
  • Generated G-code
  • Preview image
  • Safety warnings

Exportable Output Files

Kerfio should export:

  • Processed PNG
  • Processed BMP
  • SVG trace
  • DXF trace
  • G-code .gcode
  • G-code .nc
  • Kerfio laser job .kerfio-laser
  • PDF preview/report optional

G-code Generation Strategy

Kerfio should generate firmware-aware G-code.

Supported Firmware Targets

MVP targets:

  • GRBL
  • FluidNC
  • Marlin laser mode

Later:

  • Smoothieware
  • RepRapFirmware

Required G-code Features

  • Absolute/relative mode control
  • Millimeter mode
  • Laser on/off
  • Power modulation with S values
  • Feedrate handling
  • Raster scan generation
  • Vector path generation
  • Safe travel moves
  • Layer order
  • End commands

Common Commands

gcode
G21 ; millimeters
G90 ; absolute positioning
M4 S0 ; dynamic laser mode if supported
G0 X0 Y0
G1 X50 F3000 S700
M5 ; laser off

M3 vs M4

Kerfio should explain:

  • M3 = constant laser power
  • M4 = dynamic laser power where supported

For GRBL laser mode, M4 is often preferred for engraving because power can adjust with motion dynamics.

S-min and S-max

Kerfio should support:

  • S-min
  • S-max
  • Power scale 0–255
  • Power scale 0–1000
  • Power scale 0–10000
  • Percent to S conversion

Example:

text
User sets 70% power
Machine scale = 1000
Kerfio outputs S700

Raster G-code Generation

Raster mode converts pixels into scan lines.

Raster Strategy

Process:

  1. Convert image to target resolution.
  2. Convert pixels to grayscale/BW/dithered output.
  3. Generate scan lines.
  4. Compress consecutive pixels where possible.
  5. Generate motion commands with proper S values.
  6. Add overscan.
  7. Add laser-off travel moves.

Optimization

Kerfio should optimize raster G-code by:

  • Skipping blank lines
  • Skipping white areas
  • Grouping same-power segments
  • Using bidirectional scanning if enabled
  • Applying overscan only where needed
  • Reducing unnecessary S changes

Vector G-code Generation

Vector mode converts paths into cut/engrave moves.

Required:

  • Import SVG/DXF paths
  • Convert curves to line/arcs where needed
  • Preserve arcs when possible
  • Sort paths
  • Apply cut order
  • Apply kerf compensation
  • Generate multiple passes
  • Add lead-in/lead-out optional

Operations:

  • Line engraving
  • Score
  • Cut
  • Outline cut
  • Internal cut

Cut Path From Image

This is one of the most important features.

The user imports an image, and Kerfio generates a cuttable outline.

Workflow

text
Import image
→ Remove background
→ Convert to black/white
→ Detect boundary
→ Smooth path
→ Offset path
→ Assign cut settings
→ Preview cut
→ Generate G-code

Required Controls

  • Threshold
  • Background removal
  • External outline only
  • Include internal holes
  • Smooth path
  • Simplify path
  • Offset value
  • Kerf value
  • Add tabs
  • Cut passes

Burn Simulation Preview

Kerfio should include a simulated preview of final engraving.

It does not need to be physically perfect, but it should show:

  • Darker/lighter areas
  • Dither pattern
  • Cut lines
  • Engraving area
  • Expected visual result

Preview modes:

  • White material preview
  • Wood material preview
  • Black acrylic preview
  • Metal mark preview

Safety and Validation

Before sending the job, Kerfio should validate:

  • Job fits inside bed
  • Laser power is not zero
  • Speed is not zero
  • Laser turns off at end
  • Homing status if required
  • File has safe header/footer
  • No unexpected Z move unless enabled
  • Air assist warning for cutting
  • Multiple passes warning
  • Estimated time warning
  • Machine connection active

Warnings:

text
The job is outside the machine work area.
The laser power is very high for engraving.
The image resolution is too high and may create a very large G-code file.
This material may not support grayscale engraving. Try dithering.

Recommended React Frontend Tools

Recommended UI stack:

  • React + TypeScript
  • Vite
  • Tailwind
  • Zustand or Redux Toolkit
  • Konva.js or Fabric.js for 2D canvas
  • Three.js optional for 3D-like preview
  • Monaco Editor for G-code view
  • Web Workers for heavy image preview processing
  • OpenCV.js optional for client-side preview

Important UI Components

  • LaserImageImportWizard
  • LaserBedCanvas
  • ImageOptimizerPanel
  • ConversionModePanel
  • DitherPreviewPanel
  • VectorTracePreview
  • LayerSettingsPanel
  • MaterialProfilePanel
  • MachineProfilePanel
  • GcodePreviewPanel
  • LaserJobSummaryPanel

Recommended Python Backend Tools

Recommended backend:

  • FastAPI
  • Pillow
  • OpenCV
  • NumPy
  • Scikit-image
  • Potrace-compatible tracing tool
  • Shapely
  • svgpathtools
  • ezdxf
  • pyserial
  • SQLite

Backend Services

Recommended service modules:

text
laser_image_service.py
image_optimizer.py
raster_engine.py
dithering_engine.py
vector_trace_engine.py
laser_gcode_generator.py
laser_profile_manager.py
laser_job_manager.py
laser_sender.py

Suggested API Endpoints

text
POST /api/laser/images/import
POST /api/laser/images/{image_id}/optimize
POST /api/laser/images/{image_id}/preview
POST /api/laser/images/{image_id}/trace
POST /api/laser/jobs
GET  /api/laser/jobs/{job_id}
GET  /api/laser/jobs/{job_id}/gcode
POST /api/laser/jobs/{job_id}/send
POST /api/laser/jobs/{job_id}/export
GET  /api/laser/profiles/materials
GET  /api/laser/profiles/machines

Example Laser Job Request

json
{
  "image_id": "img_123",
  "machine_profile_id": "generic_grbl_400x400",
  "material_profile_id": "wood_photo_5w",
  "mode": "dithering",
  "placement": {
    "x": 20,
    "y": 30,
    "width_mm": 80,
    "height_mm": 60,
    "rotation_deg": 0
  },
  "image_settings": {
    "brightness": 5,
    "contrast": 18,
    "gamma": 1.2,
    "invert": false,
    "dither_algorithm": "floyd_steinberg"
  },
  "laser_settings": {
    "speed_mm_min": 1800,
    "power_min": 0,
    "power_max": 700,
    "passes": 1,
    "line_interval_mm": 0.1,
    "overscan_mm": 2.5
  }
}

Example Laser Job Result

json
{
  "job_id": "laser_job_456",
  "status": "completed",
  "gcode_file_id": "gcode_789",
  "estimated_time_sec": 1820,
  "bounding_box": {
    "x_min": 20,
    "y_min": 30,
    "x_max": 100,
    "y_max": 90
  },
  "warnings": [],
  "preview_file_id": "preview_321"
}

Development Roadmap

Phase 1 — MVP

MVP means Minimum Viable Product.

Features:

  • Import PNG/JPG/BMP/GIF/WebP
  • Resize/crop/rotate/flip
  • Grayscale conversion
  • Line-to-line engraving
  • 1-bit threshold
  • Floyd–Steinberg dithering
  • Basic vector tracing with Potrace
  • Physical size control
  • Speed/power settings
  • S-min/S-max
  • GRBL/FluidNC G-code export
  • Basic toolpath preview
  • Send to machine

Phase 2 — Professional Workflow

Features:

  • Multiple dithering algorithms
  • Advanced image optimizer
  • Material profiles
  • Burn simulation
  • SVG/DXF import
  • Layer-based workflow
  • Color-to-operation mapping
  • Cut outline from image
  • Centerline tracing
  • Better G-code optimization

Phase 3 — Advanced Kerfio Laser Studio

Features:

  • Camera alignment
  • AI image optimization assistant
  • Material test grid generator
  • Auto power/speed recommendation
  • Rotary engraving
  • Batch engraving
  • QR/barcode generation
  • Serial number engraving
  • Multi-pass cut planner
  • Job history and repeat jobs

Material Test Grid Tool

Kerfio should include a tool to generate test grids.

This is extremely useful for laser users.

The user selects:

  • Material
  • Power range
  • Speed range
  • Step count
  • Test type:
    • Engraving grid
    • Cutting grid
    • Photo engraving test

Kerfio generates G-code with labeled test squares.

This helps the user find the best speed/power combination.


AI Assistant for Image Preparation

Later, Kerfio can include an AI-guided image assistant.

The assistant could suggest:

  • Use dithering instead of grayscale
  • Increase contrast
  • Remove background
  • Use vector trace for logo
  • Use lower DPI for faster engraving
  • Add outline cut
  • Reduce power for leather
  • Use test grid first

This should not replace manual controls. It should guide the user.


Final Recommended User Experience

The ideal Kerfio Laser image workflow:

text
1. Import image
2. Kerfio detects image type
3. Kerfio asks: Photo, Logo, Cut Shape, Drawing, Mixed Job?
4. Kerfio applies recommended optimization
5. User adjusts preview sliders interactively
6. User selects material and machine
7. Kerfio shows burn/toolpath preview
8. User clicks Generate G-code
9. User frames the job
10. User starts engraving/cutting

This experience is much easier than a purely technical dialog.


Final Recommendation

Kerfio Laser should include a complete image-to-laser system.

It should match the important LaserGRBL-style workflows:

  • Raster image import
  • Grayscale line-to-line engraving
  • 1-bit black and white conversion
  • Dithering engraving
  • Vectorization
  • Target size and laser power settings
  • G-code preview and sending

But Kerfio should go further by adding:

  • Interactive image optimizer
  • Guided workflow
  • Modern material profiles
  • Burn simulation
  • Layer-based operation control
  • Image-to-cut-path workflow
  • Better project file handling
  • Integration with Kerfio CAD and CNC sections

The result should be a laser module where a user can import almost any image, improve it visually, convert it to engraving/cutting paths, preview the machine result, and generate a clean laser-ready file with confidence.